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• SAFETY INSTRUCTIONS....................................................... PAGE 4
• PREPARATION......................................................................... PAGE 5
• PART/HARDWARE LIST........................................................ PAGE 6
• EXPLODED VIEW................................................................... PAGE 16
• CONTACT PAGE..................................................................... PAGE 18
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When using exercise equipment, The PSM200 is designed for your enjoyment. By
you should always take basic following these precautions and using common sense,
precautions including the you will have many safe and pleasurable hours of
following: healthful exercise with your Powerline Smith Machine.
• Read all instructions before using the PSM200. These After assembly, you should check all functions to
instructions are written to ensure your safety and to ensure correct operation. If you experience problems,
protect the unit. first recheck the assembly instructions to locate any
• Do not remove any safety labels from the possible errors made during assembly. If you are
machine. unable to correct the problem, call the dealer from
• Do not allow children on or near the equipment. whom you purchased the machine or call 1-800-556-
• Use the equipment only for its intended purpose 3113 for the dealer nearest you.
as described in this guide. Do not use accessory
attachments that are not recommended by the Obtaining Service
manufacturer. Such attachments might cause serious
injuries. Please use this Owner’s Manual to make sure that
• Wear proper excercise clothing and shoes for your all parts have been included in your shipment. When
workout, no loose clothing. ordering parts, you must use the part number and
• Keep hands, limbs, loose clothing, and long hair well description from this Owner’s Manual. Use only
out of the way of all moving parts Powerline by Body Solid replacement parts when
• Use care when getting on or off the unit. servicing this machine. Failure to do so will void your
• Do no overexert yourself or work to exhaustion. warranty and could result in personal injury.
• If you feel any pain or abnormal symptoms, stop your
workout immediately and consult your physician. For information about product operation or
• Never operate unit when it has been dropped or service, check out the official Powerline website
damaged. Return the equipment to a service center at www.bodysolid.com or contact an authorized
for examination and repair. Powerline dealer or a Powerline factory-authorized
• Never drop or insert objects into any opening in the service company or contact Body-Solid customer
equipment. service at one of the following:
• Always check the unit and its cables before each use.
Make sure that all fasteners and cables are secure Toll Free: 1-800-556-3113
and in good working condition. Phone: 1-708-427-3555
• Do not use the equipment outdoors or near water. Fax: 1-708-427-3556
Email: [email protected]
Or write to: Body-Solid, Inc.
• Before beginning assembly, please take the time to
read the instructions thoroughly.
1900 S. Des Plaines Ave.
• Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
furture reference. Part numbers
damaged the equipment
are required when ordering parts.
• Assemble and operate the PSM200 on a solid, level
surface. Locate the unit a few feet from the walls or
furniture to provide easy access.
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The basic tools that you must obtain before assembling Read all “Notes” on each page before beginning each step.
the PSM200 include but are not limit to:
While you may be able to assemble the PSM200 using the
• Standard Wrench Set illustrations only, important safety notes and other tips may be
included in the text.
Some pieces may have extra holes that you will not use. Use
• Adjustable Wrench only those holes indicated in the instructions and illustrations.
• Standard / Metric Allen Key Set NOTE: With so many assembled parts, proper
alignment and adjustment is critical. While
Installation Requirements tightening the nuts and bolts, be sure to leave
room for adjustments.
Follow these installation requirements when assembling
the PSM200: NOTE: The bottles that are marked “Poison” is your
touch up paint. Keep away from children.
Set up the PSM200 on a solid, flat surface. A smooth, flat
surface under the machine helps keep it level. CAUTION: Obtain assistance! If you feel like you can’t
assemble the PSM200 by yourself then do
Provide ample space around the machine. Open space not attempt to do so as this could result in
around the machine allows for easier access. injury. Review the Installation Requirements
before proceeding with the following steps.
For aesthetic purposes, insert all bolts in the same
direction unless specified (in text or illustrations) to do
otherwise.
Leave room for adjustments. Tighten fasteners such as
bolts, nuts, and screws so the unit is stable, but leave
room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so.
↑
Fill out and mail the warranty card.
If you need to order replacement parts please be BE FOUND HERE
prepared to provide the following information
when contacting us so that we can assist you better.
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description
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5 4 PLASTIC ROUND BUSHING, ø32x ø38
7 2 PAD, 40x120mm
8 2 PAD, 40x40mm
9 2 RUBBER STOPPER, ø32x ø50x15mm
10 2 RUBBER DONUT, ø50x ø80x15mm
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Part #2 M8X15mm FLAT HEAD CAP SCREW QTY. 8
Part #4 M10 NYLON LOCK NUT QTY. 24
THAT THEY ARE PRESENTED.
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.
some components may be pre-assembled. Nylon lock nuts will not fully screw onto
bolts, must wrench tighten.
1A. Attach one Front Upright (C) to the Left Base Frame (A) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 flat washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
1B. Attach another Front Upright (C) to the Right Base Frame (B) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 flat washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
1C. Attach Top Frame (F) to the Front Uprights (C) using:
4 - (#1) m10x75mm hex head bolt
8 - (#3) m10 flat washer
4 - (#4) m10 nylon lock nut
2 - (J) steel bracket
8
Above shows step 1 assembled
and completed
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THEY ARE PRESENTED.
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step.
some components may be pre-assembled. Nylon lock nuts will not fully screw onto
bolts, must wrench tighten.
2A. Insert each Chrome Guide Rods (D) into Left and Right Base Frames (A &B).
2B. Insert Rubber Stoppers (#9) into each Chrome Guide Rods (D).
2C. Insert Weight Bar (H) into each Chrome Guide Rods (D).
2D. Insert Chrome Guide Rods (D) into the Rear Uprights (E)
2E. Attach one Rear Upright (E) to Left Base Frame (A) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 flat washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
2F. Attach the Rear Upright (E) to the left side of the Front Upright (C) using:
2 - (#1) m10x75mm hex head bolt
4 - (#3) m10 flat washer
2 - (#4) m10 nylon lock nut
1 - (J) steel bracket
2G. Repeat the same steps (2E & 2F) on the Right side (B) of the machine.
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Above shows step 2 assembled
and completed
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THEY ARE PRESENTED.
Wrench tighten all hardware at the end of Step 3B. some components may be
pre-assembled. Nylon lock nuts will not fully screw onto bolts, must wrench tighten.
3A. Attach Rear Base Frame (G) and two Weight Horns (P) to the Rear
Uprights (E) using:
4 - (#1) m10x75mm hex head bolt
8 - (#3) m10 flat washer
4 - (#4) m10 nylon lock nut
3B. Attach another two Weight Horns (P) to Rear Uprights (E) using:
4 - (#1) m10x75mm hex head bolt
8 - (#3) m10 flat washer
4 - (#4) m10 nylon lock nut
2 - (J) steel bracket
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Above shows step 3 assembled
and completed
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THEY ARE PRESENTED.
Some components may be pre-assembled. nylon lock nuts will not fully
screw onto bolts, must wrench tighten.
4A. Attach Left and Right J Cups (M & N) to the Front Uprights (C).
4B. Attach Left and Right Safety Catches (L & K) to the Front Uprights (C).
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Above shows step 4 assembled
and completed
To make sure Weight Bar (H) sliding up and
down properly, please lubricate the Chrome
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please write your serial number in the boxes below
1900 S. Des Plaines Ave.
Hours: M-F 8:30 - 5:00 CST
