of Cables
IMPORTANT:Cables are
wear items.It is your
responsibility to prevent
unexpected breakage.
Cable inspection should
be performed daily.
Inspect all cables, the
nylon coating on all
cables,and the area
near the fitting at each
end o#fD eWaRchU LcEa-b4le.
Replace any damaged or
worn cable immediately.
Do not allow the machine
to be used until damaged
or worn cables are
replaced.Using or allowing
a machine to be used
with a suspect cable can
result in serious injury.See
Owner’s Manual for more
information.
Call 1-800-556-3113
2
3
When using exercise equipment, The PPR500 is designed for your enjoyment. By
you should always take basic following these precautions and using common sense,
precautions including the you will have many safe and pleasurable hours of
following: healthful exercise with your Powerline Half Rack.
• Read all instructions before using the PPR500. These After assembly, you should check all functions to
instructions are written to ensure your safety and to ensure correct operation. If you experience problems,
protect the unit. first recheck the assembly instructions to locate any
• Do not remove any safety labels from the possible errors made during assembly. If you are
machine. unable to correct the problem, call the dealer from
• Do not allow children on or near the equipment. whom you purchased the machine or call 1-800-556-
• Use the equipment only for its intended purpose 3113 for the dealer nearest you.
as described in this guide. Do not use accessory
attachments that are not recommended by the Obtaining Service
manufacturer. Such attachments might cause serious
injuries. Please use this Owner’s Manual to make sure that
• Wear proper excercise clothing and shoes for your all parts have been included in your shipment. When
workout, no loose clothing. ordering parts, you must use the part number and
• Keep hands, limbs, loose clothing, and long hair well description from this Owner’s Manual. Use only
out of the way of all moving parts Powerline by Body Solid replacement parts when
• Use care when getting on or off the unit. servicing this machine. Failure to do so will void your
• Do no overexert yourself or work to exhaustion. warranty and could result in personal injury.
• If you feel any pain or abnormal symptoms, stop your
workout immediately and consult your physician. For information about product operation or
• Never operate unit when it has been dropped or service, check out the official Powerline website
damaged. Return the equipment to a service center at www.bodysolid.com or contact an authorized
for examination and repair. Powerline dealer or a Powerline factory-authorized
• Never drop or insert objects into any opening in the service company or contact Body-Solid customer
equipment. service at one of the following:
• Always check the unit and its cables before each use.
Make sure that all fasteners and cables are secure Toll Free: 1-800-556-3113
and in good working condition. Phone: 1-708-427-3555
• Do not use the equipment outdoors or near water. Fax: 1-708-427-3556
Email: [email protected]
Or write to: Body-Solid, Inc.
• Before beginning assembly, please take the time to
read the instructions thoroughly.
1900 S. Des Plaines Ave.
• Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
furture reference. Part numbers
damaged the equipment
are required when ordering parts.
• Assemble and operate the PPR500 on a solid, level
surface. Locate the unit a few feet from the walls or
furniture to provide easy access.
4
The basic tools that you must obtain before assembling Read all “Notes” on each page before beginning each step.
the PPR500 include but are not limit to:
While you may be able to assemble the PPR500 using the
• Standard Wrench Set illustrations only, important safety notes and other tips may be
included in the text.
Some pieces may have extra holes that you will not use. Use
• Adjustable Wrench only those holes indicated in the instructions and illustrations.
• Standard / Metric Allen Key Set NOTE: With so many assembled parts, proper
alignment and adjustment is critical. While
Installation Requirements tightening the nuts and bolts, be sure to leave
room for adjustments.
Follow these installation requirements when assembling
the PPR500: NOTE: The bottles that are marked “Poison” is your
touch up paint. Keep away from children.
Set up the PPR500 on a solid, flat surface. A smooth, flat
surface under the machine helps keep it level. CAUTION: Obtain assistance! If you feel like you can’t
assemble the PPR500 by yourself then do
Provide ample space around the machine. Open space not attempt to do so as this could result in
around the machine allows for easier access. injury. Review the Installation Requirements
before proceeding with the following steps.
For aesthetic purposes, insert all bolts in the same
direction unless specified (in text or illustrations) to do
otherwise.
Leave room for adjustments. Tighten fasteners such as
bolts, nuts, and screws so the unit is stable, but leave
room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so.
Fill out and mail the warranty card.
If you need to order replacement parts please be
prepared to provide the following information
when contacting us so that we can assist you better. YOUR S/N # CAN
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description
5
7 2 PLASTIC PAD, 90X46mm
8 2 PLASTIC PAD, 46X46mm
9 2 PLASTIC PAD, 450X46mm
6
Part #1 M12x80mm hex head bolt QTY. 16
Part #2 M12x75mm hex head bolt QTY. 4
Part #2 M6X10mm FLAT HEAD CAP SCREW QTY. 14
7
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
1A. attach Base Frames (A) to Rear Base Frame (F) using:
4 - (#1) m12x80mm hex head bolt
8 - (#4) m12 flat washer
4 - (#5) m12 nylon lock nut
2 - (G) short steel bracket
Please refer to the drawing for correct bolt hole
locations for Foot Plate (D). The bolt holes are 4th
& 6th holes from the Front end of the Base Frame.
1B. Attach Foot Plate (D) to Base Frames (A) using:
4 - (#2) m12x75mm hex head bolt
8 - (#4) m12 flat washer
4 - (#5) m12 nylon lock nut
2 - (N) Steel Plate
8
2 1
above shows step 1 assembled
and completed
ENG APPR.
MFG APPR.
INTERPRET GEOMETRIC Q.A.
2 1
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware FIRST in this step. wrench tighten all
hardware at the END of step 2C. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
2A. attach Steel Brackets (C) to Base Frames (A) using:
4 - (#1) m12x80mm hex head bolt
8 - (#3) m12 flat washer
4 - (#4) m12 nylon lock nut
Please refer to the drawing for correct bolt hole
locations. The bolt holes are 12th & 14th holes
from the end of the Base Frame.
2B. Attach uprights (B) to Steel Brackets (C) using:
4 - (#1) m12x80mm hex head bolt
8 - (#3) m12 flat washer
4 - (#4) m12 nylon lock nut
2C. Attach Chin Up Bar (E) to uprights (B) using:
4 - (#1) m12x80mm hex head bolt
8 - (#3) m12 flat washer
4 - (#4) m12 nylon lock nut
2 - (H) long steel Bracket
It is recommedated to install the equipment with at
least two persons.
10
2 1
above shows step 2 assembled
and completed
ENG APPR.
THREE PLACE DECIMAL MFG APPR.
INTERPRET GEOMETRIC Q.A.
2 1
11
IN THE SEQUENCE THAT THEY ARE PRESENTED.
some components may be pre-assembled. nylon lock nuts will not fully
screw onto bolts, must wrench tighten.
4A. Attach Left & Right J Cups (J & K) to Uprights (B).
4B. Attach Left & Right Spotter Arms (L & M) to Uprights (B).
SECURELY anchor the machine to the floor using the
anchor holes provided. Please consult a professional
contractor for the actual anchoring of the machine.
12
above shows step 4 assembled
and completed
13
14
15
please write your serial number in the boxes below
1900 S. Des Plaines Ave.
Hours: M-F 8:30 - 5:00 CST
