Body Solid Powerline Ppr1000Ext Power Rack Extension - Manual

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PPR1000EXT

POWER RACK

Owner’s Manual

WWW.BODYSOLID.COM

V PPR1000EXT-092018

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                            

#DWRULE-4

WARNING

Safety and Maintenance

of Cables

IMPORTANT:Cables are

wear items.It is your

responsibility to prevent

unexpected breakage.

Cable inspection should

be performed daily.

Inspect all cables, the

nylon coating on all

cables,and the area

near the fitting at each

end o#fD eWaRchU LcEa-b4le.

Replace any damaged or

worn cable immediately.

Do not allow the machine

to be used until damaged

or worn cables are

replaced.Using or allowing

a machine to be used

with a suspect cable can

result in serious injury.See

Owner’s Manual for more

information.

For Body-Solid Customer Service

Call 1-800-556-3113

2

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PPR1000EXT

TABLE OF CONTENTS

• SAFETY INSTRUCTIONS....................... PAGE 4

• PREPARATION....................................... PAGE 5

• PART/HARDWARE LIST.......................... PAGE 6

• HARDWARE ILLUSTRATION................. PAGE 7

• ASSEMBLY INSTRUCTIONS................. PAGE 8

• EXPLODED VIEW................................... PAGE 13

• CONTACT PAGE..................................... PAGE 14

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PPR1000EXT

SAFETY INSTRUCTIONS

When using exercise equipment, The PPR1000EXT is designed for your enjoyment.

you should always take basic By following these precautions and using common

precautions including the sense, you will have many safe and pleasurable hours

following: of healthful exercise with your Powerline Power Rack

Extension .

• Read all instructions before using the PPR1000EXT.

These instructions are written to ensure your safety After assembly, you should check all functions to

and to protect the unit. ensure correct operation. If you experience problems,

• Do not remove any safety labels from the first recheck the assembly instructions to locate any

machine. possible errors made during assembly. If you are

• Do not allow children on or near the equipment. unable to correct the problem, call the dealer from

• Use the equipment only for its intended purpose whom you purchased the machine or call 1-800-556-

as described in this guide. Do not use accessory 3113 for the dealer nearest you.

attachments that are not recommended by the

manufacturer. Such attachments might cause serious Obtaining Service

injuries.

• Wear proper excercise clothing and shoes for your Please use this Owner’s Manual to make sure that

workout, no loose clothing. all parts have been included in your shipment. When

• Keep hands, limbs, loose clothing, and long hair well ordering parts, you must use the part number and

out of the way of all moving parts description from this Owner’s Manual. Use only

• Use care when getting on or off the unit. Powerline by Body Solid replacement parts when

• Do no overexert yourself or work to exhaustion. servicing this machine. Failure to do so will void your

• If you feel any pain or abnormal symptoms, stop your warranty and could result in personal injury.

workout immediately and consult your physician.

• Never operate unit when it has been dropped or For information about product operation or

damaged. Return the equipment to a service center service, check out the official Powerline website

for examination and repair. at www.bodysolid.com or contact an authorized

• Never drop or insert objects into any opening in the Powerline dealer or a Powerline factory-authorized

equipment. service company or contact Body-Solid customer

• Always check the unit and its cables before each use. service at one of the following:

Make sure that all fasteners and cables are secure

and in good working condition. Toll Free: 1-800-556-3113

• Do not use the equipment outdoors or near water. Phone: 1-708-427-3555

Fax: 1-708-427-3556

Personal Safety During Assembly

Email: [email protected]

• Before beginning assembly, please take the time to

Or write to: Body-Solid, Inc.

read the instructions thoroughly.

Service Department

• Read each step in the assembly instructions and

1900 S. Des Plaines Ave.

follow the steps in sequence. Do not skip ahead. If

Forest Park, IL 60130 USA

you skip ahead, you may learn later that you have

to disassemble components and that you may have

Retain this Owner’s Manual for

damaged the equipment

furture reference. Part numbers

• Assemble and operate the PPR1000EXT on a solid,

are required when ordering parts.

level surface. Locate the unit a few feet from the walls

or furniture to provide easy access.

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PPR1000EXT

PREPARATION

Required tools Assembly Tips

The basic tools that you must obtain before assembling Read all “Notes” on each page before beginning each step.

the PPR1000EXT include but are not limit to:

While you may be able to assemble the PPR1000EXT using

• Standard Wrench Set the illustrations only, important safety notes and other tips may

be included in the text.

• Metric Wrench Set

Some pieces may have extra holes that you will not use. Use

• Adjustable Wrench only those holes indicated in the instructions and illustrations.

• Standard / Metric Allen Key Set NOTE: With so many assembled parts, proper

alignment and adjustment is critical. While

Installation Requirements tightening the nuts and bolts, be sure to leave

room for adjustments.

Follow these installation requirements when assembling

the PPR1000EXT: NOTE: The bottles that are marked “Poison” is your

touch up paint. Keep away from children.

Set up the PPR1000EXT on a solid, flat surface. A

smooth, flat surface under the machine helps keep it CAUTION: Obtain assistance! If you feel like you can’t

level. assemble the PPR1000EXT by yourself then do

not attempt to do so as this could result in

Provide ample space around the machine. Open space injury. Review the Installation Requirements

around the machine allows for easier access. before proceeding with the following steps.

For aesthetic purposes, insert all bolts in the same

direction unless specified (in text or illustrations) to do

otherwise.

Leave room for adjustments. Tighten fasteners such as

bolts, nuts, and screws so the unit is stable, but leave

room for adjustments. Do not fully tighten fasteners until

instructed in the assembly steps to do so.

Fill out and mail the warranty card.

Ordering Replacement Parts

YOUR S/N # CAN

If you need to order replacement parts please be BE FOUND HERE

prepared to provide the following information

when contacting us so that we can assist you better.

1. Model Number

2. Place of Purchase

3. Serial Number (S/N)

4. Part # and Description

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PPR1000EXT

PART LIST

Part # QTY DESCRIPTION

A 2 BASE FRAME

B 2 UPRIGHT

C 4 STEEL BRACKET

D 2 SIDE CROSSBAR

E 2 SHORT STEEL BRACKET

1 12 M12x80mm HEX HEAD BOLT

2 4 M12x25mm HEX HEAD BOLT

3 28 M12 WASHER

4 12 M12 NYLON LOCKNUT

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PPR1000EXT

HARDWARE ILLUSTRATION

Part #1 M12x80mm hex head bolt QTY. 12

Part #2 M12X25mm hex head bolt QTY. 4

Part #3 M12 WASHER QTY. 28

Part #4 M12 NYLON LOCKNUT QTY. 12

  

 

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

     

    

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PPR1000EXT

STEP 1

BE CAREFUL TO ASSEMBLE ALL COMPONENTS

IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:

finger tighten all hardware in this step. DO NOT wrench tighten

until the last step. some components may be pre-assembled.

nylon lock nuts will not fully screw onto bolts, must wrench tighten.

1A. attach Base Frames (A) to Base Frames (G) of the

Power rack using:

4 - (#1) m12x25mm hex head bolt

4 - (#3) m12 flat washer

NOTE:

Please refer to the drawing for correct bolt hole

locations. The bolt holes are 5th & 7th holes from

the closed end of the Base Frame.

1B. Attach Steel Brackets (C) to Base Frames using:

4 - (#1) m12x80mm hex head bolt

8 - (#3) m12 flat washer

4 - (#4) m12 nylon lock nut

1C. Attach Uprights (B) to Steel Brackets using:

4 - (#1) m12x80mm hex head bolt

8 - (#3) m12 flat washer

4 - (#4) m12 nylon lock nut

8

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PPR1000EXT

STEP 1

above shows step 1 assembled

and completed

9

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PPR1000EXT

STEP 2

BE CAREFUL TO ASSEMBLE ALL COMPONENTS

IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:

finger tighten all hardware FIRST in this step. wrench tighten all

hardware at the END of step 2B. some components may be pre-assembled.

nylon lock nuts will not fully screw onto bolts, must wrench tighten.

2A. attach Side Crossbars (D) to the Uprights (F) of the

Rack using:

4 - (#1) m12x80mm hex head bolt

8 - (#3) m12 flat washer

4 - (#4) m12 nylon lock nut

2B. attach Side Crossbars (D) to the Uprights (B) using:

4 - (#1) m12x80mm hex head bolt

8 - (#3) m12 flat washer

4 - (#4) m12 nylon lock nut

2 - ( E ) short steel bracket

10

Page 10

PPR1000EXT

STEP 2

above shows step 2 assembled

and completed

11

Page 11

PPR1000EXT

NOTE

12

Page 12

PPR1000EXT

EXPLODED VIEW

13

Page 13

PPR1000EXT

please write your serial number in the boxes below

S/N #

014732-��-��-����-����

1900 S. Des Plaines Ave.

Forest Park, IL 60130

Phone:(708)427-3555

Fax:(708)427-3556

Hours: M-F 8:30 - 5:00 CST

Page 14