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• PARTS LIST............................................................... PAGE 6
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When using exercise equipment,
The PHYP-200X is designed for your enjoyment. By
you should always take basic
following these precautions and using common sense,
precautions including the
you will have many safe and pleasurable hours of
following:
healthful exercise with your Powerline Back Hyper
Extension.
• Read all instructions before using the PHYP-200X.
These instructions are written to ensure your safety After assembly, you should check all functions to
and to protect the unit. ensure correct operation. If you experience problems,
• Do not remove any safety labels from the first recheck the assembly instructions to locate any
machine. possible errors made during assembly. If you are un-
• Do not allow children on or near the equipment. able to correct the problem, call the dealer from whom
• Use the equipment only for its intended purpose you purchased the machine or call 1-800-556-3113 for
as described in this guide. Do not use accessory the dealer nearest you.
attachments that are not recommended by the
manufacturer. Such attachments might cause serious Obtaining Service
injuries.
• Wear proper excercise clothing and shoes for your Please use this Owner’s Manual to make sure that
workout, no loose clothing. all parts have been included in your shipment. When
• Keep hands, limbs, loose clothing, and long hair well ordering parts, you must use the part number and
out of the way of all moving parts description from this Owner’s Manual. Use only
• Use care when getting on or off the unit. Powerline by Body Solid replacement parts when
• Do no overexert yourself or work to exhaustion. servicing this machine. Failure to do so will void your
• If you feel any pain or abnormal symptoms, stop your warranty and could result in personal injury.
workout immediately and consult your physician.
• Never operate unit when it has been dropped or For information about product operation or
damaged. Return the equipment to a service center service, check out the official Powerline website
for examination and repair. at www.bodysolid.com or contact an authorized
• Never drop or insert objects into any opening in the Powerline dealer or a Powerline factory-authorized
equipment. service company or contact Body-Solid customer
• Always check the unit and its cables before each use. service at one of the following:
Make sure that all fasteners and cables are secure
and in good working condition. Toll Free: 1-800-556-3113
• Do not use the equipment outdoors or near water. Phone: 1-708-427-3555
Email: [email protected]
• Before beginning assembly, please take the time to
read the instructions thoroughly. Or write to: Body-Solid, Inc.
• Read each step in the assembly instructions and Service Department
follow the steps in sequence. Do not skip ahead. If 1900 S. Des Plaines Ave.
you skip ahead, you may learn later that you have Forest Park, IL 60130 USA
to disassemble components and that you may have
damaged the equipment Retain this Owner’s Manual for
• Assemble and operate the PHYP-200X on a solid, furture reference. Part numbers
level surface. Locate the unit a few feet from the walls are required when ordering parts.
or furniture to provide easy access.
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The basic tools that you must obtain before assembling Read all “Notes” on each page before beginning each step.
the PHYP-200X include but are not limit to:
While you may be able to assemble the PHYP-200X using the
• Standard Wrench Set illustrations only, important safety notes and other tips may be
included in the text.
Some pieces may have extra holes that you will not use. Use
• Adjustable Wrench only those holes indicated in the instructions and illustrations.
• Standard / Metric Allen Key Set NOTE: With so many assembled parts, proper
alignment and adjustment is critical. While
Installation Requirements tightening the nuts and bolts, be sure to leave
room for adjustments.
Follow these installation requirements when assembling
the PHYP-200X: NOTE: The bottles that are marked “Poison” is your
touch up paint. Keep away from children.
Set up the PHYP-200X on a solid, flat surface. A smooth,
flat surface under the machine helps keep it level. CAUTION: Obtain assistance! If you feel like you can’t
assemble the PHYP-200X by yourself then do
Provide ample space around the machine. Open space not attempt to do so as this could result in
around the machine allows for easier access. injury. Review the Installation Requirements
before proceeding with the following steps.
For aesthetic purposes, insert all bolts in the same
direction unless specified (in text or illustrations) to do
otherwise.
Leave room for adjustments. Tighten fasteners such as
bolts, nuts, and screws so the unit is stable, but leave
room for adjustments. Do not fully tighten fasteners until
instructed in the assembly steps to do so.
Fill out and mail the warranty card.
↑
If you need to order replacement parts please be
prepared to provide the following information
when contacting us so that we can assist you better. YOUR S/N # CAN
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description
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A MAIN FRAME 1 PCS.
B SUPPORT FRAME 1 PCS.
C EXTENSION FRAME 1 PCS.
D GRIP FRAME 1 PCS.
E U BASE FRAME 1 PCS.
F ROLLER ROD 1 PCS.
G THIGH PAD 2 PCS.
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1 M12X75mm HEX HEAD BOLT 4 PCS.
3 M12X70mm HEX HEAD BOLT 2 PCS.
4 M8X40mm HEX HEAD BOLT 4 PCS.
5 M12 NYLON LOCK NUT 6 PCS.
6 M12 WASHER 6 PCS.
7 M8 WASHER 4 PCS.
8 M8 SPRING WASHER 4 PCS.
9 Ø 50mm ROUND FOOT CAP 2 PCS.
10 Ø 1” ROUND END CAP 2 PCS.
11 2”X1 3/4” NYLON BUSHING 1 PCS.
12 2”X2” END CAP 1 PCS.
13 1 3/4”X1 3/4” END CAP 1 PCS.
14 1”X2” END CAP 2 PCS.
15 RUBBER GRIP 2 PCS.
16 2”X2” FOOT CAP 2 PCS.
17 Ø 3” FOAM ROLLER 2 PCS.
18 POP PIN 1 PCS.
19 U SHAPED FOOT CAP 1 PCS.
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Part #1 M12X75mm hex head bolt Qty. 4
Part #3 M12X70mm hex head bolt Qty. 2
Part #4 M8X40mm hex head bolt Qty. 4
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HARDWARE ILLUSTRATION CONT.
Part #5 M12 nylon lock nut Qty. 6
Part #6 M12 washer Qty. 6
Part #7 M8 washer Qty. 4
Part #8 M8 spring washer Qty. 4
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
1A. attach mainframe (A) to u-base frame (E) using:
2 - (#1) M12X75mm hex head bolt
2 - (#6) M12 washer
2 - (#5) M12 nylon lock nut
1B. attach support frame (B) to mainframe (A) using:
2 - (#1) M12X75mm hex head bolt
2 - (#5) M12 nylon lock nut
1C. insert foot caps onto ends of mainframe (A) using:
2 - (#9) 50mm dia. round foot cap
1D. insert foot caps onto ends of u-base frame (E)
using:
2 - (#16) 2”X2” foot cap
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P S T H EP Y 1 P - 2 0
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a s A s b em ov b e l e s d h o a w nd s S c T o E m P p 1 leted
1
1
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IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
2A. attach grip frame (D) to extension frame (C) using:
2 - (#3) M12X70mm hex head bolt
4 - (#6) M12 washer
2 - (#5) M12 nylon lock nut
2B. insert nylon bushing onto support frame (B) using:
1 - (#11) 2”X1 3/4” nylon bushing
2C. insert end cap into front opening of support frame (B)
using:
1 - (#12) 2”X2” end cap
2D. slide roller rod (F) half way into hole of support
frame (B) and attach a foam roller and round end
cap to each side using:
2 - (#17) 3” dia. foam roller
2 - (#10) 1” dia. round end cap
2E. slide extension frame (C) thru nylon bushing and
into support frame (B) and lock into place using
the pop pin that is attached.
note: the pop pin may or may not be attached, if
its not then screw it into the threaded hole
towards the top of support frame (B).
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Above shows STEP 2
assembled and completed
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IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware in this step. DO NOT wrench tighten
until the last step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
3A. insert rubber grips onto handles of grip frame (D)
using:
2 - (#15) rubber grip
3B. insert end caps into left and right side openings of
grip frame (D) using:
2 - (#14) 1”X2” end cap
3C. insert end cap into top opening of grip frame (D)
using:
1 - (#13) 1 3/4”X1 3/4” end cap
3C. install U Shaped Foot Cap (#19) onto mainframe (A)
3D. attach two thigh pads (G) to grip frame (D) using:
4 - (#4) M8x40mm hex head bolt
4 - (#8) M8 spring washer
4 - (#7) M8 washer
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please write your serial number in the boxes below
1900 S. Des Plaines Ave.
Hours: M-F 8:30 - 5:00 CST
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