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3
When using exercise equipment, The PFT50 is designed for your enjoyment. By follow-
you should always take basic ing these precautions and using common sense, you
precautions including the will have many safe and pleasurable hours of healthful
following: exercise with your Powerline Functional Trainer.
• Read all instructions before using the PFT50. These After assembly, you should check all functions to
instructions are written to ensure your safety and to ensure correct operation. If you experience problems,
protect the unit. first recheck the assembly instructions to locate any
• Do not remove any safety labels from the possible errors made during assembly. If you are
machine. unable to correct the problem, call the dealer from
• Do not allow children on or near the equipment. whom you purchased the machine or call 1-800-556-
• Use the equipment only for its intended purpose 3113 for the dealer nearest you.
as described in this guide. Do not use accessory
attachments that are not recommended by the Obtaining Service
manufacturer. Such attachments might cause serious
injuries. Please use this Owner’s Manual to make sure that
• Wear proper excercise clothing and shoes for your all parts have been included in your shipment. When
workout, no loose clothing. ordering parts, you must use the part number and
• Keep hands, limbs, loose clothing, and long hair well description from this Owner’s Manual. Use only
out of the way of all moving parts Powerline by Body Solid replacement parts when
• Use care when getting on or off the unit. servicing this machine. Failure to do so will void your
• Do no overexert yourself or work to exhaustion. warranty and could result in personal injury.
• If you feel any pain or abnormal symptoms, stop your
workout immediately and consult your physician. For information about product operation or
• Never operate unit when it has been dropped or service, check out the official Powerline website
damaged. Return the equipment to a service center at www.bodysolid.com or contact an authorized
for examination and repair. Powerline dealer or a Powerline factory-authorized
• Never drop or insert objects into any opening in the service company or contact Body-Solid customer
equipment. service at one of the following:
• Always check the unit and its cables before each use.
Make sure that all fasteners and cables are secure Toll Free: 1-800-556-3113
and in good working condition. Phone: 1-708-427-3555
• Do not use the equipment outdoors or near water. Fax: 1-708-427-3556
Email: [email protected]
Or write to: Body-Solid, Inc.
• Before beginning assembly, please take the time to
read the instructions thoroughly.
1900 S. Des Plaines Ave.
• Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
furture reference. Part numbers
damaged the equipment
are required when ordering parts.
• Assemble and operate the PFT50 on a solid, level
surface. Locate the unit a few feet from the walls or
furniture to provide easy access.
4
The basic tools that you must obtain before assembling Read all “Notes” on each page before beginning each step.
the PFT50 include but are not limit to:
While you may be able to assemble the PFT50 using the
• Standard Wrench Set illustrations only, important safety notes and other tips may be
included in the text.
Some pieces may have extra holes that you will not use. Use
• Adjustable Wrench only those holes indicated in the instructions and illustrations.
• Standard / Metric Allen Key Set NOTE: With so many assembled parts, proper
alignment and adjustment is critical. While
Installation Requirements tightening the nuts and bolts, be sure to leave
room for adjustments.
Follow these installation requirements when assembling
the PFT50: NOTE: The bottles that are marked “Poison” is your
touch up paint. Keep away from children.
Set up the PFT50 on a solid, flat surface. A smooth, flat
surface under the machine helps keep it level. CAUTION: Obtain assistance! If you feel like you can’t
assemble the PFT50 by yourself then do
Provide ample space around the machine. Open space not attempt to do so as this could result in
around the machine allows for easier access. injury. Review the Installation Requirements
before proceeding with the following steps.
For aesthetic purposes, insert all bolts in the same
direction unless specified (in text or illustrations) to do
otherwise.
Leave room for adjustments. Tighten fasteners such as
bolts, nuts, and screws so the unit is stable, but leave
room for adjustments. Do not fully tighten fasteners until ↑
instructed in the assembly steps to do so.
Fill out and mail the warranty card.
If you need to order replacement parts please be
prepared to provide the following information
when contacting us so that we can assist you better.
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description
5
2 4 BUSHING, 25X12.5X10mm
3 8 BUSHING, 25x10.5x32mm
4 1 CABLE, 7350mm
5 2 CABLE, 6740mm
14 2 EVA PAD, 56x96mm
6
7
8
Part #27 M10 WASHER QTY. 88
9
Part #33 M8 WASHER Q TY .4
10
2 1
2 1
Part #39 M10x45mm SOCKET HEAD CAP SCREW QTY. 1
A UNLESS OTHERWISE SPECIFIED: U N N A LE M S E S OTHE D R A W T I E SE SPECIFIED: <COMPANY N N AM A E ME D > ATE <COMPANY NAME> A
T F O RA LE C R T A IO N N C A E L S: CHECKED T F O RA LE C R T A IO N N C A E L S: TITLE: CHECKED TITLE:
ANGULAR: MACH BEND ENG APPR.
THREE PLACE DECIMAL MFG APPR. THREE PLACE DECIMAL MFG APPR.
INTERPRET GEOMETRIC Q.A.
THE INFORMATION CONTAINED IN THIS T D H R E A I W NF IN O G RM IS A T T H IO E N SO C L O E N PR TA O I P N E E R D T Y IN O T F HIS MATERIAL COMMENTS: MATERIAL SIZE DWG. NO. SIZ R E EV DWG. NO. REV
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< PR IN O S H ER IB T I T C ED O . MPANY NAME HERE> IS PROH A IB P IT P E L D IC . ATION DO NOT SCALE DR A A P W P I L N IC G ATION DO NOT SCALE DRAWSINCGALE: 1:1 SHEET S 1 C O A F LE 1 : 1:1 SHEET 1 OF 1
2 1
2 1
SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware. some components may be pre-assembled.
1A. Attach Left Lower Beam (A) to Base Frame (C) using:
2 - (#20) M10X60mm Hex Head Bolt
4 - (#27) M10 Washer
2 - (#29) M10 Nylon Lock Nut
1B. Attach Right Lower Beam (B) to Base Frame (C) using:
2 - (#20) M10X60mm Hex Head Bolt
4 - (#27) M10 Washer
2 - (#29) M10 Nylon Lock Nut
Note: Bolt #20, M10X60mm, in this step needs to be bottom
up as shown in STEP 1 DRAWING.
12
STEP 1 sTeP
1
sTeP
1
above shows step 1 assembled
and completed
13
13
13
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware. some components may be pre-assembled.
2A. Attach Chrome UprightS (D) to Left & Right Lower
Beams (A & B) using:
4 - (#20) M10X60mm Hex Head Bolt
8 - (#27) M10 Washer
4 - (#29) M10 Nylon Lock Nut
2B. Slide a Handle Assembly (J) onto each Chrome Upright (D).
2C. Attach Lower Uprights (F) to Lower Beams (A & B) using
4 - (#20) M10X60mm Hex Head Bolt
6 - (#27) M10 Washer
2 - (#29) M10 Nylon Lock Nut
2D. Insert Upper Uprights (E & P) into Lower Uprights (F) and attach
Upper Uprights (E) to Chrome Uprights using
4 - (#21) M10X70mm Hex Head Bolt
8 - (#27) M10 Washer
4 - (#29) M10 Nylon Lock Nut
2E. Insert a Oval End Cap (#11) into each Upright (e & f).
14
sTeP
2
above shows step 2 assembled
and completed
aP
15
15
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware. some components may be pre-assembled.
3A. Install Guide Rods (Y) into the holes of the Base Frame (C).
3B. Install Rubber Donuts (#15) and slide to the bottom of the
3C. Insert all Weight plates (#41) onto Guide Rods (Y)
3D. Install Top Plate (#30) & Selector Rod Assembly (N) onto
Guide Rods (Y).
3E. Install Weight Plate Pin (#32) using the key ring end through
the Pulley Bracket (M)
3F. Install M12 Hex Nut (#35), M12 Lock Washer (#36) & Pulley
Bracket (M) onto Selector Rod (N).
3G. Insert Guide Rods (Y) into Support Beam (G) and attach Support
Beam (G) to both Left & Right upper Uprights (E & P) using:
4 - (#41) M10X65mm Hex Head Bolt
8 - (#27) M10 Washer
4 - (#29) M10 Nylon Lock Nut
16
above shows step 3 assembled
and completed
a41
aP
a41
17
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware FIRST. wrench tighten all hardware
at the END of this step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
4A. attach Lat Bar (H) to Left & Right Upper uprights (E & P) using:
4 - (#21) M10X70mm Hex Head Bolt
8 - (#27) M10 Washer
4 - (#29) M10 Nylon Lock Nut
3B. attach Double Pulley (K) to Handle (J) on each side using:
2 - (#18) M12X175mm Hex Head Bolt
4 - (#26) M12 Washer
2 - (#28) M12 Nylon Lock Nut
Note: Do not tighten down bolts to hard, make sure that the Double
Pulley is able to swivel.
18
above shows step 4 assembled
and completed
aP
19
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware FIRST. wrench tighten all hardware
at the END of this step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
5A. Route Cable (#5) while installing Pulleys (#8) on the left side
of the machine as shown in step 5 drawing using:
5 - (#19) M10X45mm Hex Head Bolt
2 - (#22) M10X100mm Hex Head Bolt
14 - (#27) M10 Washer
7 - (#29) M10 Nylon Lock Nut
4 - (3) Bushing
5B. Repeat the previous Step (5A) on the other side of the machine.
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sTeP
Be careful to assemble all components
8
in the sequence they are presented.
nOTe:
Finger tighten all hardware first. wrench tighten all pulleys at the
end of this step, some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
NOTE: Only tighten the pulleys so that they are a little snug, over
tightening them will cause them not to rotate properly.
Cable Routing: Use a 7350mm Cable (#4). First, hook one end of the cable
onto the hook of Pulley Holder (L) that is on the left side above
Lower Left Beam (A). Second, route the cable down, under, and around
pulley C1, then over and around pulley C2, then under pulley C3 and up to
pulley C4. Third, route the cable over pulley C4 and C5 and then down
towards pulley C8. Fouth, route the cable around pulley C8, then back up
and over pulley C6 and C7. Fifth, route the cable down and around pulley
C9, then over and around pulley C10, then under pulley C11 and up to
Pulley Holder (L) that is on the right side. Lastly, hook the other end of the
cable onto the hook of Pulley Holder (L) that is on the right side.
*You have completed assembling your BFFT10R machine. The last thing
you’ll need to do is tighten the cables by stripping enough plastic coating
on one side of the cable that is attached to one of the Handle Assemblies
(J). Once their is no slack left, and the coatingP isF sTtrip5pe0d off secure the
cable by tightening the socket set screw (#24) that is pre-installed
on Handle Assembly (J) on both the left and riSgThEt Ps i5de. See pic. below.
*To see the BFFT10R built live on video go to www.bodysolid.com
sTeP
strip the plastic coating off the cable 5
before your tighten it down. be sure to
tighten the allen key screw as much as
possible.
22
26
8 3
3 8
29
19
19
27
27
8 E
8
5
27
29
29
19
27
8 K
27
29
19
8 D
27
19
27
29
21
21
↑
↑ allen key screw(#24)
IN THE SEQUENCE THAT THEY ARE PRESENTED.
finger tighten all hardware FIRST. wrench tighten all hardware
at the END of this step. some components may be pre-assembled.
nylon lock nuts will not fully screw onto bolts, must wrench tighten.
6A. Route Cable (#4) while installing Pulleys (#8) on the left side
of the machine as shown in step 6 drawing using:
11 - (#19) M10X45mm Hex Head Bolt
22 - (#27) M10 Washer
11 - (#29) M10 Nylon Lock Nut
6B. Attach Snap Link (#6) & Steel Chain (#7) to Cable (4) on each
side of the machine and then hook the other end of the Steel
chain (#7) onto each hook of the Single Pulley Holder (L).
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23
24
41
41
41
28
please write your serial number in the boxes below
1900 S. Des Plaines Ave.
Hours: M-F 8:30 - 5:00 CST
