Dundalk Leisurecraft Luna Sauna Manual

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Canadian Timber Luna Sauna Assembly Instructions

04/2025

Canadian Timber logo with red circular design featuring pine trees Wooden barrel-shaped sauna with glass door and window, positioned on wooden decking outdoors

Requirements:

2 People (recommended)

Rubber Mallet

Carpenter's Level

Tape Measure

Cordless Drill

Carpenter's Hammer

Phillips & Robertson Drill Bits

2" (51mm) hole saw

Step Ladder

Utility Knife

Carpenter's Square

7/16" (11mm) Socket

Staple Gun

It is highly recommended to view the assembly video prior to starting assembly!

Click here to View the assembly process or scan the QR code.

QR code for assembly video Leisurecraft logo with green leaf design

Manufactured by:

tel: 888-923-9813 | [email protected] | web: www.leisurecraft.com

Parts List

Part #DescriptionQuantity
6010102 x 4 x 83" Standard Staves100
6010112 x 4 x 83" Bottom Stave (4")1
6010122 x 4 x 83" Top Stave (3 1/4")1
6030062"x6"x 81" Back Wall T&G Staves12
6030072"x6"x 81" Wall T&G Staves With Radius for Top2
6030082"x6"x 81" T&G Staves for Bottom of Walls w/ Radius on ends.2
6030092"x6"x 81" T&G Staves w/ Radius on ends (2nd Stave from T/B)3
6030102 x 6 x 45 ½" Window Side Front Wall4
6030112 x 6 x 45 ½" Window Side Front Wall w/ Radius on 1 End1
6030122 x 6 x 10" Short Front Wall28
6030132 x 6 x 10" Short Front Wall with Radius on 1 End1
60301426 ½" x42-1/4" Window in Frame1
602201Corner Trim for Luna Sauna8
602202Trim Pieces (59")8
60220383 1/8" Bevel Siding36
206000Bevel Spacer Block (For Assembly)2
602204Floor Joists 60" Long5
60420123 ½" Wide x 79 1/4" Long Pre-Assembled Bench2
6042022 Tier Bench Supports4
20500787" EPDM Rubber1
60220582" Threaded Rods (208cm)5
603020Outside Sauna Door Handle (Small) - White Cedar1
603021Inside Sauna Door Handle (Large) - White Cedar1
603022Single Towel Hook - White Cedar1
VENT1Sauna Vent (Includes 2 Grills and Inside Slider1
LUHARDWARELuna Sauna Hardware Package1
CT22LUMANUALCT Luna Owners Manual1
6030042 Meter Sauna Door with Frame & Hinges1

Optional Heater

Electric Heater

Leisurecraft logo with green leaf design

Manufactured by:

tel: 888-923-9813 | [email protected] | web: www.leisurecraft.com

Index

Parts List

Base Preparation

Sauna Assembly

Bench Installation

Electric Heater Installation (Option)

Care &Maintenance

Warranty

Leisurecraft logo with green leaf design

Manufactured by:

tel: 888-923-9813 | [email protected] | web: www.leisurecraft.com

Congratulations on the purchase of your Canadian Timber Luna Sauna.

Please read this entire manual before proceeding with the assembly.

Some details between this installation manual and the video may not be exactly same as Leisurecraft is continually trying to improve the quality of our products and ease of assembly. Please refer to this installation manual for the latest version.

Always ensure that you have the correct screw length so that there will be enough thread to hold, and especially, so that the screw does not go all the way through the material and come out the other side.

Every attempt has been made to make the installation information as clear as possible.

All electrical connections must be performed by a qualified licenced electrician!

For further information on your heater and installation instructions, please refer to the provided heater manual.

Thank you for choosing Leisurecraft!

Leisurecraft logo with green leaf design

Manufactured by:

tel: 888-923-9813 | [email protected] | web: www.leisurecraft.com

Sauna Base Preparation

Make sure the base for your sauna is level with a slight slope to the back for drainage. A solid base for your sauna is recommended and can be made from any of:

Four different sauna base options showing concrete pad, wood deck, crushed stone, and patio stone/paver blocks

It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session.

Sauna Assembly

Lay out the 5 floor joists.

Five wooden floor joists laid out in parallel

Locate bottom stave (convex on either side).

Place it on the center of the floor joists.

Person placing curved wooden stave on floor joists

Ensure it is perfectly centered on the front floor joist.

The first joist should be 4 ½" (114mm) from the end of the stave.

Person measuring distance from stave end to floor joist with measuring tape

Secure the bottom stave with a 2 ½" (64mm) screw.

Ensure that the stave is square and add 1 more 2 ½" (64mm) screw into the stave.

Person using drill to secure stave to floor joist with screws

Repeat this process on the other end of the stave.

Person drilling screw on opposite end of stave

Center the remaining floor joists 19" (48cm) apart and secure the bottom stave to each joist using 2 ½" (64mm) screws ensuring they are square.

Person measuring and securing stave to multiple floor joists

Place staves on either side of the middle stave ensuring the grooves are aligned with each other and secure with 2 ½" (64mm) screws.

Person positioning additional staves on either side of center stave

Continue adding staves in the same manner until you reach 8 staves on each side of the center stave and then move on to the next step.

Partially assembled sauna floor showing multiple staves in place

To begin the assembly of the back wall, locate the following parts.

603007 (1) – 2 holes, groove on bottom ,curved edge, sloped top.

603008 (1) – 2 holes, flat bottom, curved edge, tongue on top.

603009 (2) –2 holes , curved, one will have tongue on top and other will be on bottom.

603006 (12) –2 holes, groove on bottom, tongue on top.

602205 (2) – Threaded rods with nuts and washers.

Diagram showing curved wooden staves labeled with part numbers 603007, 603009, 603006, and 603008 arranged to form a curved wall section

Sauna Assembly

To start assembly of the back wall, lay out the rear wall bottom stave.

(2 holes, flat bottom, curves on ends & the tongue on top)

Person laying out the rear wall bottom stave on grass

Lay the next rear wall stave above the first stave.

(2 holes, groove on bottom, curves on ends and the tongue on top)

You can gently tap to ensure the tongue and groove of each are tight together.

Person placing the next rear wall stave above the first stave

Continue this process with the 12 middle staves tapping each stave into the next one to lock in the tongue and grooves.

(2 holes, groove on bottom, tongue on top)

Multiple rear wall staves laid out showing the tongue and groove assembly

Insert the threaded rods through the holes in the rear wall staves.

Repeat for the other side.

Person inserting threaded rods through holes in the assembled rear wall staves

Sauna Assembly

Place a washer and a nut on the bottom of the threaded rod and tap them up into the stave.

Repeat for the other side.

Hand placing washer and nut on threaded rod at bottom of stave

Insert the 2nd last rear wall stave.

(2 holes, groove on bottom, curves on ends and tongue on top)

Then place the last top rear wall stave tapping together to lock in the tongue and grooves.

(2 holes, flat groove on bottom, curves on ends and sloped top)

Person inserting the second-to-last rear wall stave

Place a washer and a nut on the top of the threaded rod and tighten.

Repeat for all 4 ends of the threaded rods.

Person using drill to tighten nut on top of threaded rod

Snap or cut off the excess threaded rod sticking out of the top ends.

Hand using tool to cut excess threaded rod from top of assembled wall

Sauna Assembly

To begin the assembly of the front wall, locate the following parts.

603008 (1) – 3 holes, flat bottom, curved edge, tongue on top with door notched out.

603010 (4) –2 holes , groove on bottom, tongue on top.

603011 (1) –2 holes, groove on bottom, 1 curved edge,1 flat edge, tongue on top.

603012 (28) –1 hole, groove on bottom, tongue on top

603013 (1) – small piece, 1 hole, 1 curved edge.

602205 (3) – Threaded rods with nuts and washers.

603007 (1) – 3 holes, notch for door, groove on bottom ,tongue on top, curved edges.

603009 (1) – 3 holes, notch for door, groove on bottom ,tongue on top, curved edges.

603004 (1) – Sauna Door

603014 (1) – 26 ½" x42-1/4" Window in Frame

Detailed diagram showing front wall assembly with labeled parts including door opening, window opening, and part numbers

Sauna Assembly

Start the assembly of the front wall by laying out the front wall bottom stave.

(3 holes, flat bottom, curves on ends and tongue on top with door hole notched out)

Person laying out the front wall bottom stave with door notch

Now place the next front wall stave.

(2 holes, groove on bottom, 1 curved outside edge, 1 flat edge on door side, and tongue on top)

Person placing the next front wall stave above the bottom stave

Insert 2 flat window side staves

(2 holes, groove on bottom, flat ends and tongue on top)

Place the 3rd window side stave that has the window notched out on top of these.

(2 holes, groove on bottom, curves flat ends and tongue on top with window hole notched out.

Person inserting flat window side staves

Place the short piece with the curve on edge to start the other side of the door opening.

(1 hole, groove on bottom, 1 curved outside edge, 1 flat edge on door side, and tongue on top)

Person placing the short curved piece to start the other side of door opening

Sauna Assembly

Place 2 small pieces on top of the last piece.

(1 hole, groove on bottom, 2 flat edges, and tongue on top)

Wooden sauna staves being placed with hands visible working on assembly

Insert the 3 threaded rods into the holes the same way as the back wall earlier.

Three threaded rods being inserted through holes in the assembled wooden staves

Place a washer and a nut on the bottom of the threaded rod and tap them up into the stave.

Repeat for the other 2 threaded rods.

Hands attaching washers and nuts to threaded rods at the bottom of sauna staves

Slide the window into the window groove.

Window being inserted into the groove of the wooden sauna wall

Sauna Assembly

Place the door into the door grove ensuring the logo on the door is at the bottom and on the inside of the sauna and the hinges are facing the outside.

Person placing sauna door into the door groove with proper orientation

Insert the small staves on all 3 threaded rods until you get to the top of the door and window.

Small wooden staves being added to threaded rods around door and window openings

Using a rubber mallet, gently tap the staves to lock the tongue and groove into each other so they are tight.

Rubber mallet being used to tap staves into tight tongue and groove connection

Insert 2 flat window side staves over the window.

(2 holes, groove on bottom, flat ends & tongue on top)

Two flat window side staves being placed over the window opening

Sauna Assembly

Place the full-length stave with the door notch cut in above the last staves.

(3 holes, groove on bottom, curves on ends and tongue on top with door hole notched out)

Full-length stave with door notch being placed above previous staves

Place the last stave on the top and tap to lock all the tongue and grooves together tightly.

(3 holes, groove on bottom, curves on ends & tongue on top.)

Final top stave being placed and tapped into position

Tighten the nuts on the top of the threaded rods and snap or saw off any excess in the same manner as the back wall.

Hand tightening nuts on top of threaded rods

Tap the staves on the side of the walls to ensure they are all even then go back and give the nuts on the front and back walls a final tightening.

Person tapping side wall staves to ensure even alignment

Sauna Assembly

Place the front wall into the grooves on the base of the sauna and ensure it is centered.

Person placing front wall into grooves on sauna base

Place the assembled back wall in the grooves of the base and ensure it is centered.

Person placing assembled back wall into base grooves

Place the top center stave (concave on either side) over the front and back wall for temporary support.

Person holding up top center stave over front and back walls for support

Start placing the side wall staves on either side and secure with 2 ½" (64mm) screws.

Use 3 ½" (76mm) screws on the corner staves.

Person using drill to secure side wall staves with screws

Sauna Assembly

Continue adding the side wall staves up both sides of sauna.

Use a rubber mallet to tap staves tight into each other if required.

When you reach the top corners, remove the top stave that was for support and put it aside.

Only place the top staves in at this point, do not screw them down.

Person assembling sauna wall staves on both sides Partially assembled sauna with top corner area visible

When you reach the middle of the top, place the center stave (concave on either side) so it creates a "V" shape with the last stave.

Center stave creating V-shape at top of sauna

Tap the "V" shape down until it is flat.

Once the roof is flat, secure all the roof staves with 2 ½" (64mm) screws in both ends of the staves.

Person securing roof staves with screws

Unfold the rubber membrane and place over the top of the sauna.

Ensure that it is centered front to back and side to side.

Person placing rubber membrane over sauna roof

Wrap the rubber around the front of the sauna and staple it to the end of the staves.

Repeat on the rear of the sauna.

Person stapling rubber membrane to front of sauna

Once the rubber is stapled to both ends, use a utility knife to cut off any excess rubber.

Person cutting excess rubber membrane with utility knife

Mark the center of one of the trim pieces.

Person marking center of trim piece

Align this mark with the center of the bottom of the sauna and secure it with 1 ½" (38mm) screws in the middle and on either end of the trim piece.

Person aligning and securing bottom trim piece

Line the corner trim piece up with the long trim piece and secure with 2 – 1 ½" (38mm) screws.

Repeat on opposite end.

Person installing corner trim piece

Add another long trim piece above the corner trim pieces followed by the top corner trim pieces on either side.

Person adding additional trim pieces

Install the last long trim piece in the same manner.

Repeat for the back of sauna.

Person installing trim on back of sauna

Start your first siding piece at the top of the bottom corner piece. Ensure it is level and secure using staples.

Person installing first siding piece

Use the included spacer blocks to properly align the next siding piece and secure with staples.

Person using spacer blocks to align siding

Continue adding the siding pieces to the top of the sauna until 18 strips are placed.

Two people adding siding to sauna exterior

Repeat for the opposite side of the sauna.

People installing siding on opposite side of sauna

Sauna Assembly

Installing outer door handle on sauna door

Install the outer door handle (small) at the desired height using 2 –1 ½" (38mm) screws in the pre-drilled holes.

Installing inner door handle horizontally

Install the inner door handle (large) horizontally at the desired height. Ensure the handle is level and secure using 2 –1 ½" (38mm) screws in the pre-drilled holes.

Installing towel hook on sauna wall

Place the towel hook at desired location and secure with 4- 1 ½" (38mm) screws.

Installing optional sand timer inside sauna

Install the optional sand timer using 2 – 1 ½" (38mm) screws.

Bench Installation

Spacing bench brackets against back wall

To start the installation of the benches, space the 4 bench brackets against the back wall.

Placing top bench on bench brackets

Place the top bench on the bench brackets ensuring it is snug against the back wall.

Aligning bench brackets to bench supports

Align the bench brackets to the bench supports on the bottom of the bench.

Securing bench to bracket with screws

Secure the bench to the bench bracket using 3 – 1 ½" (38mm) screws fastening between the slats to make the screws less visible.

Repeat this for all 4 bench brackets.

Bench Installation

Placing bottom bench on lower support

Place the bottom bench on the lower bench support and ensure it is tight to the back of the support.

Securing bottom bench with screws

Secure the bottom bench to the bench bracket using 3 – 1 ½" (38mm) screws fastening between the slats to make the screws less visible.

Securing bench supports to back wall

Secure the bench supports to the back wall using 2 – 2 ½" (64mm) screws for each of the bench supports.

Securing bench supports to floor

Follow the same steps to secure the bench supports to the floor using 2 – 2 ½" (64mm) screws in each bench support.

That completes the assembly of your 2-tier bench.

Electric Heater Installation (Optional)

Measuring width of stove mounting holes

Measure the width of the stove mounting holes

Measuring height of stove mounting holes

Measure the height of the stove mounting holes and add 6".

Transferring measurements to sauna wall

Transfer the measurements to the side wall of the sauna.

Due to the curved edge, you will have to measure from a couple staves out from the wall where the floor is flat.

Using template to punch holes for mounting bolts

Using the provided template, punch out the holes for your mounting bolts.

Electric Heater Installation (Optional)

Person's hand placing a template on wooden wall with bolt holes marked

Center the template on the wall, align the bolt holes to your mark and install the 2 - 1 ¼" x 1 ½" hex head lag screws into the holes.

Remove the template.

Person hanging electric heater on wall mounting brackets

Hang the heater on the 2 mounting bolts and tighten to secure stove in position.

Two assembled wooden heater guard side pieces standing on edge showing pre-drilled holes

Locate the pieces for your heater guard.

Stand the 2 Assembled side pieces of the heater guard on edge with pre-drilled holes on the bottom.

Person using drill to attach heater guard support pieces

Screw heater guard support to either side using (2) – 1 ¼" (38mm) screws per side.

Repeat for the bottom heater guard support.

Electric Heater Installation (Optional) - Continued

Hand placing screws into pre-drilled holes on heater guard

Place 2- 2 ½" (64mm) screws into the pre-drilled holes on either side of heater guard to prepare for mounting.

Person centering heater guard around mounted electric heater

Center the guard around the heater and secure to wall with the preplaced screws.

Person using drill to secure heater guard to wall

Ensure the guard is level and secure the other side.

Wash the layer of rock dust off of the sauna rocks before using them.

When your sauna is set up and working you should "break-in" the sauna before using it for the first time by turning on the heater to its highest setting and operate it for about 1 hour.

This is recommended to burn off any oils impurities from manufacturing, and it also "cures" the woodwork.

All wiring should be installed according to the heater manufacturers instructions and by a licensed electrician.

Do NOT use a G.F.I breaker

Electric Heater Installation (Optional) - Ventilation

Person marking position for vent holes on back wall opposite the heater

High on the back wall opposite the heater, mark the position for your vent holes.

Person using hole saw to drill vent holes in wooden wall

Drill out with a 2" hole saw.

Only go halfway through to prevent splintering and drill the remainder from the other side of wall.

Person installing vent cover on outside wall using drill

On the outside wall using 1 ½" screws, screw on the vent cover.

Person attaching vent board on inside of sauna with screw

Use a 1 ½" (38mm) screw and attach the vent board on the inside of the sauna making sure it is tight but can still be turned.

Electric Heater Installation (Optional) - Lower Vent

Person marking and drilling vent hole under the heater

Repeat the above steps placing a vent under the heater.

Drill out with a 2" (51mm) hole saw.

Only drill halfway through to prevent splintering and drill the remainder from the other side of the wall.

Person securing vent cover to outside of sauna with drill

On the outside of the sauna, secure the vent cover to the sauna with 1 ½" (38mm) screws.

MAINTAINING YOUR SAUNA AFTER INSTALLATION

Interior

It is recommended to vacuum or sweep out the inside of your sauna frequently to remove dirt and other debris. Under normal conditions, a slight wash of the floor and benches with warm soapy water several times a year will maintain its cleanliness. Leisurecraft offers a sauna room cleaner that can be used pure or diluted at a 4-1 ratio. Simply spray and wipe!

You can use a sheet of fine grit sandpaper or a low-pressure wash to remove more stubborn stains or for a deeper cleaning of the interior of your sauna.

Never use ammonia or harsh cleaners as they can turn the wood gray.

Two photos showing interior of wooden sauna with benches and walls

Water Seepage

Some minor water seeping into the sauna is expected and normal for an outdoor sauna. If your sauna is properly installed, you should not have water dripping in, but you should expect some water seepage, especially on the top and sides of the sauna.

This is due to the porous characteristics of the wood and to the ball-and-socket profile design of the staves.

Water Seepage will not harm the sauna. The moisture will evaporate once you turn on the heater and the sauna heats up.

If the water marks are bothersome, they can be easily removed with a light sanding (80 or 100 grit)

Exterior

Depending on the humidity and weather conditions in your area, the cedar will either shrink or expand based on the amount of moisture absorption. The desired effect is to have the cedar expand into the bands therefore making the sauna staves much tighter.

Over time the lumber will weather naturally as a result of sun and rain, it will change into a weathered grey colour. This natural weathering will not harm the wood or impair the sauna's performance.

If you wish to retain the natural color of your Leisurecraft Sauna, Leisurecraft offers cedar sauna stains in 4 amazing colors, Espresso, Limestone Trail, Onyx Gem and Pickled White in convenient 1-gallon pails.

Never treat the interior of the Sauna.

Four photos showing different stain colors: Espresso (barrel sauna), Limestone Trail (outdoor sauna), Onyx Gem (glass door sauna), and Pickled White (light colored wood siding sample)

5 Year Residential Limited Warranty Policy

All products designed and manufactured by Dundalk LeisureCraft Inc. ("LeisureCraft") are covered by a limited warranty against defects in materials and workmanship under normal residential use for a period of five (5) years, beginning on the date the product is received by the original end-user consumer.

This warranty does not apply to defects resulting from normal wear and tear, improper installation, insufficient or improper maintenance, natural weather conditions or failure to follow the manufacturer's installation, usage, or care instructions.

In the event of a valid warranty claim, LeisureCraft will provide replacement parts at no charge. However, please note that the replacement of parts will not extend the original warranty period.

This warranty is limited solely to the replacement of parts and does not cover any associated service, labor, or installation costs, all of which are expressly excluded.

For products offered by LeisureCraft that are not manufactured by LeisureCraft, please refer to the warranty policy and terms provided by the manufacturer.

Limited Warranty

Dundalk LeisureCraft Inc. ("LeisureCraft") is committed to providing high-quality sauna heaters and accessories to our customers. To offer peace of mind, we will match the manufacturer's warranty on all eligible products purchased from us. If the manufacturer offers a warranty on the product, we will honor that warranty, ensuring the same terms, coverage, and duration.

This warranty is limited to the replacement of parts only. It does not cover any service, labor, or installation costs, which are expressly excluded.

This warranty does not apply to defects caused by normal wear and tear, improper installation, inadequate or improper maintenance, or failure to adhere to the manufacturer's installation, use, or care instructions.

All electrical connections must be made by a licensed electrician. Failure to comply with this requirement will void the warranty.

For warranty claims or inquiries, please contact LeisureCraft customer support at: Phone: 888-923-9813 Email: [email protected]